From BR Training booklet: Alternators
The alternator must be considered as an integral part of the complete
battery charging system. It is extremely straightforward in
construction, consisting basically of a field coil assembly (the
rotor) which rotates inside a stationary set of generator windings
(the stator). The magnetic lines of force present around the field
coil cut across the coils of the stator windings and generate an
alternating current. The frequency and magnitude of this current rise
as the speed of the rotor increases. The rugged construction of the
rotor permits very high rotational speeds of up to 10,000 rpm to be
obtained. This in turn means that a high engine-to-alternator drive
ratio can be used, resulting in a usefully high current output being
generated at engine idling speeds. Mechanical
Construction
The figure below shows the construction of a typical CAV 9-diode
alternator. The rotor assembly consists of the field coil, slip rings
and two soft iron claws all mounted on a common shaft. The fingers of
the claws (1) are interposed and form the magnetic poles, the field
coil being positioned between them. Each lead from the field coil is
connected to one of the two slip rings (2). The complete rotor
assembly is carried on two heavy duty ball or roller bearings (3 &
4) mounted in the slip ring and drive end shields (5 & 6). These
end shields are firmly secured one to each end of the stator (7), the
whole assembly forming a very rigid structure. The three phase
stator windings (8) are secured in the slotted stator laminations (9)
which are themselves contained within the aluminium alloy stator. Because
the slip rings are sealed in and have to carry only light currents -
in the order of 3 amperes or less - the brushes (1) can be quite small
and light in weight. Consequently, brush and slip ring wear is
negligible and the time periods between overhauls greatly increased.
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