| 1. |
Remove pulley belts |
| 2. |
Disconnect battery |
| 3. |
Remove fan cover |
| 4. |
Remove side inspection cover |
| 5. |
Remove flexible conduit cover |
| 6. |
Disconnect cables, mark as necessary |
| 7. |
Remove brush box assembly - check brush length
/ condition (0.31in / 7.9mm) |
| 8. |
Rotate rotor, visually examine slip rings for
defects |
| 9. |
Refit brush assembly connect model 8 AVO across
F and A terminals rotate alternator motor through one revolution
check field resistance
Field resistance should be 10 - 15 ohms
If high clean slip rings
If low alternator to be changed |
| 10. |
Replace cables (ensuring correct connections) |
| 11. |
Refit conduit cover ensuring cover joint is
good |
| 12. |
Refit side inspection cover ensuring cover
joint is good |
| 13. |
Replace fan cover |
| 14. |
Replace belts |
| 15. |
Reconnect battery |
| 16. |
Check output with tong tester |
| 1. |
Check for missing or slack driving
belts |
| 2. |
Service as per depot exam |
| 3. |
With battery disconnected check
fast fuse in regulator box |
| 4. |
Check F and A cable connections are
in their correct positions from regulator to alternator |
| 5. |
Where fitted, disconnect auxiliary
supply leads F1 or F2, from the regulator F/A terminal but leave
F+A lead in situ |
| 6. |
With battery connected connect a
proven 24V 2.8W test lamp to regulator between terminals B+A and
F+A, lamp should light |
| 7. |
Disconnect F2 lead from regulator.
Lamp should go out, if not, the regulator requires changing |
| The above tests
determine whether the regulator or alternator field is defective |
| 8. |
Start the engine and clip F- to B-
and run at fast idle only. Output should not be noted from
alternator. If no output detected then the alternator stator or
main diode network is defective and the alternator requires
changing |