Page made possible by Dean Forest DMU Group, who have put together an
overhaul kit to do this job. Thanks to them for supplying a kit for review and
trial. They are available from: Chris
Bull.
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Here the valve is removed from the vehicle for overhaul. The
attached gauge is not a standard fitment! There is a blanking plug which
can be removed for a gauge to be attached in order to set it up correctly.
Amazingly 79018 still had vacuum in the tanks, many years after they were
last charged. Tempting then to assume that the seals are perfect! |
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With the bottom cover removed (two bolts). This spring acts
against a large rubber diaphragm. The latter is open to atmosphere on one
side and to the vacuum chamber on the other. When the force resulting from
the pressure difference is high enough (ie the vacuum chamber is at
>19"Hg) the valve is held open, enabling rapid brake release. The
valve can also open of its own accord if the release pipe vacuum is higher
than that already in the chamber, enabling the chamber to be evacuated in
the first place.
Count the number of threads protruding before dismantling the unit so
that it should be set up approximately correctly on reassembly. Then
remove the two nuts carefully to avoid firing them across the workshop!
Retrieve the spring and plate, and then undo the four bolts holding the
two castings together. |
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With the lower casting removed. The diaphragm can now be
seen. The long rod is the one that had the spring around it a minute ago.
Lift off the diaphragm assembly. |
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With the diaphragm removed. The valve itself can be seen
now. |
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The diaphragm assembly. The diaphragm is easy to change, but
make sure that the holes in it will line up with the holes in the casting
when you put it back together. The four holes aren't evenly spaced to it
has to be the right way round! |
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Shows how the diaphragm assembly opens the valve |
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The top of the valve. Undo the hex-headed plug in the top to
retrieve the valve itself. You may need a lot of leverage to shift it! |
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The valve assembly: hex-headed plug, spring and valve
itself. |
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Undo the grub screw shown here to enable the valve to be
dismantled and the rubber seal to be extracted. |
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Being refitted to the vehicle. Note that it can be a fiddle
to get the valve plus new gaskets into place as the old gaskets were
probably well squashed. It might be necessary to slacken off some pipe
clips or whatever to enable the thing to be manoeuvered into position. How
easy this is depends on the type of unit! One flange and gasket was bolted
up quite easily; the second gasket was then fitted around one bolt and
swivelled around that bolt into its correct position. |