The body contour was
designed to comply with the British Railways C1 loading
gauge. The through-length body underframe which carried
buffing and drag forces consisted of channel shaped cross
beams which were welded to the longitudinal girders.
Stresses produced by the power equipment were transferred
to the longitudinal girders by parallel and transverse
braces of flanged plates. To increase rigidity a
corrugated plate floor was connected to the frame. This
was welded to the longitudinal and cross beams by stitch
welding. A 22.8 inch deep side apron was welded to the
solebars to provide an extension to the bodyside panels.
The bodyside framing was formed as a light steel
structure, the bodyside pillars were z-section pressings.
The side and roof sheeting were of light alloy sheets,
riveted to the body framing. The roof plates were crimped
longitudinally to provide maximum rigidity. End sheets
were of light gauge steel. The body was suspended
elastically and swung from four points of the running
body frame. The vertical deflection of the body was
absorbed by hydraulic shock absorbers, as was the side
vibrations. Traction stresses produced by the power
equipment were transferred to the longitudinals by
parallel and transverse braces of flanged plates. The underframe was a
rectangular structure comprising two longitudinal side
girders and two headstocks of rolled sections welded
together. Further longitudinal and transverse members
were fitted as necessary to carry the diesel-mechanical
power unit and give ample rigidity to the frame.
The axleboxes for the
SKF roller bearings were carried in Ferrozell type
adjustable guides. Ferrozell was a wear-resistant
material which did not need lubrication and had been used
with success by the German Federal Railway for some
years. The axle longitudinal and tranverse clearance of
0.5 mm each enabled smoother riding when negotiating
curves. The buffers, as in German practice, were arranged
with one flat and the other convex-surfaced at each end
of the car. On trials the riding proved very good, with
an absence of appreciable oscillation or undue vibration.
The light wheel sets with double waved wheel discs and
solid axles were carried by six-plate laminated springs
through adjustable spring screws on the underframe. Each
axle was fitted with two brake discs by which the brake
was applied through brake shoes which had a lining of
synthetic material. The vehicles were equipped with Knorr
automatic compressed air disc brakes. In the event of a
failure causing reduced pressure of the brake pipe, the
brakes were automatically operated.
The underfloor mounted
Buessing 6 cylinder diesel engine developed 150 h.p. at
1900 r.p.m. The supply of fuel to the engine was
pneumatically regulated by a foot operated valve
installed in the drivers cab and by a governor fitted to
the engine. In the case of a failure of the pneumatic
throttle motor, the engine could be controlled by a hand
lever. A governor on the Bosch injection pump limited the
speed when running idle. A push button was fitted to the
drivers panel to allow the driver to stop the engine electro-pneumatically. The air intakes to the engine was via a
Delbag type exchangeable filter element fitted in the
vestibule. The exhaust was taken away by a pipe passing
through the roof of the car, the pipe being insulated
against heat and sound.
The engine cooling circuit
comprised a large underframe mounted radiator with a Behr
type hydraulic fan drive, automatically being kept within a limit of 70-80 degrees
centigrade. A diesel-fuelled Webasto water heater could be used to
pre-heat the engine before starting. These used a lot of current
(they had glow plugs) and possibly account for the number of flat
batteries in BR days. The coolant could also be passed through four
floor-mounted radiators. There were two of these in each saloon fitted
under seats, and with an electric blower unit fitted to them provided
the saloon heating. and two defroster devices were
interconnected with the engine cooling system.
Power was transmitted
through a fluid flywheel and by cardan shaft to the ZF electro-magnetic six-speed gearbox. The six speeds were
electrically selected by the driver, and operated by electro-magnetic multiple disc clutches. The six-gear
ratio allowed full use of the engine power curve. Drive
from the gear-box to final drive was again by
conventional cardan shaft. Final drive torque was
transmitted to the frame by means of a flexibly mounted
torque arm. Forward and reverse gears were mounted in the Gmeinder final drive unit and selection was pneumatic by
a driver-controlled valve. In the event of loss of air
pressure the equipment was designed to allow selection by
hand through a trap door in the floor.
It should also be pointed out that, uniquely, these vehicles did not
have a freewheel in the driveline. While this meant that they
could not coast in the conventional sense, it had the very valuable
advantage that engine braking could be used almost down to a stop, by
changing down gears as required. This was very useful given the
propensity of the disc-braked wheels to skid on slippery rails.
Coupling
Unlike all the other BR railbuses, these vehicles were fitted
with screw couplings and air hoses at the ends, and could be operated
in tandem (i.e. a driver in each vehicle but with braking controlled
from the leading cab). They were not multiple unit-equipped.
In preservation the KWVR often used both vehicles in tandem on busy
days. The drawgear was rated at 15 tonnes, so a railbus could be
towed by another one if required.
A small connecting cable also allowed the communication bell to
run through both vehicles, so the driver and/or guard could signal
through to the other vehicle. The socket can be seen to the left
upper of the centre lower headlight in most photos.
Interior
The floor, bodysides
and roof were filled with insulation materials to protect
against heat and sound. The interior of the car was lined
with plywood panels having a clear polish, the ceilings
were painted ivory. Rubber glazing material secured the
safety glass windows. The upper parts of the body side
windows were hinged to provide a limited opening for
ventilation. Curtains were provided on the bodyside
windows. Luggage racks of light metal construction with
hemp mesh netting ran lengthwise just above the windows.
The seats were constructed with spiral springs covered by
rubberised hair and trimmed in green imitation leather.
Arranged in a 2+3 formation facing the respective ends,
there were seats for 56 passengers if counting a seat
slightly narrower than double width as two which was
adjacent to the vestibule in each saloon. There was also
room for about 40 standing. The two saloons were
identical, divided by the vestibule. The partitions were
of wood, without the glass which was standard in the
British railbuses, and it was felt this created a cosier
atmosphere.

The doors, situated
almost centrally on each side of the body, were
power-operated under the control off the driver, but a
push button above the doors enabled passengers to open
them. The doors could also be opened and closed by hand.
Luggage room was provided in the entrance vestibule. The
header tank for the cooling water, engine air inlet and
filter, fire extinguisher and tool/medical cupboard were
located in the luggage room, through which the exhaust
pipe also passed and the luggage room was curtained off.
A letter rack and emergency ladder were fitted in the
second luggage area.
The driving cabs were
partitioned from the passenger accommodation. The
partition was glazed from waist up and had a door giving
access from the saloons. The drivers windscreen was
fitted with an electrically operated windscreen wiper and
sun visor. The windows had a Schulz defroster, which was
heated from a nozzle. An upholstered folding seat was
provided for the driver. The rear cab windows were fitted
with curtains to prevent light from the saloons
interfering with the drivers vision. A small extinguisher
was located in each cab. Electrically operated
driver-guard buzzers were fitted to the driving control
panel. A three tone typhoon (alternate tone) horn was
fitted to the roof at both ends. The sanding gear was air
operated, controlled from each cab, the sandboxes were
installed on the driving axle in accessible positions.
The operation of the horn was by foot pedal, the only
manual operation being that of the brake and gear lever.
The electro-pneumatic deadman's device being a plunger
depressed by the driver's left arm. The handbrake was
lever operated, and the cab also had a clip to hold the
drivers special notices, which was a standard fitting
abroad.

The throttle was controlled by a floor
pedal, not by a hand control as used on UK-built railcars.
The manuals were in German, most of which had been translated into
English by Germans. A driver's favourite was the description of the
sanding gear, which advised that “gravelling is effected
pneumatically”!
Electrical equipment
was by Brown Boveri.
After a few years the
Buessing engines began to give trouble, and because of
the high cost of importing replacements from Germany
79961/3/4 were fitted in 1962/3 with AEC 220X engines. The AEC engine
included its own air compressor, so these three conversions had two air
compressors and were quicker at pumping the air system up on starting
than the two which retained Bussing engines.
The vehicles tare was
approximately 15 tons, giving a respectable 10hp per ton,
and had a maximum design speed of 55mph.
| |
Feet |
Inches |
| Length over
buffer |
45 |
9 1/4 |
| Length over
body |
41 |
10 |
| Width over
body |
8 |
8 3/8 |
| Inside width
of body |
8 |
4 |
| Overall
height |
11 |
9 1/8 |
| Height to
floor |
4 |
0 |
| Height floor
to ceiling |
7 |
8 1/6 |
| Wheelbase |
19 |
8 7/32 |
| Diameter of
wheels |
3 |
3 3/8 |
|