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The underframe, floor, bodysides and roof on each car formed
one integral structure capable of withstanding all working loads.
The bodies and underframes were made entirely of welded steel,
the body frame from pressed steel members and the underframes
from rolled steel sections and plate. The leading end framing of
the power cars was specially strengthened.
On the power cars the rainstrip wrapped around the front end
and so the leading handrail at the drivers door was hollow and
connected to the rainstrip to provide drainage at that end. Their
strangest design feature was that yet again Swindon failed to
provide any marker / tail lights, meaning the guard would have to
attach a tail lamp to the rear and move it to the other end when
changing direction. In later years, when the route indicators
were obsolete, they were plated over and lights fitted.
BUT supplied the power equipment, with two 230hp Leyland
Albion 902 engines on each power car, fitted with 22in fluid
flywheels. These were fitted with short cardan shafts to four
speed epicyclic SE4 gearboxes. Vee belt pulleys at the input end
of the gearboxes drove the battery-charging alternators and the
exhausters for the vacuum brakes. Longer cardan shafts connected
the gearboxes to the final drives in the inner axle of each
bogie, these drives incorporated forward and reverse gears.
Each engine had its own cooling system, thermostatically
controlled to enable running temperature to be reached quickly.
Engine throttles, gearboxes and final drives were all
pneumatically controlled and electrically operated from the
drivers cabs. Compressed air was supplied by compressors mounted
on the engines and stored in underframe reservoirs.
The narrow cabs had displays for each engine for the maximum
six power cars that could be connected, showing that every engine
and final drive was operating correctly and engaged. Loudaphone
equipment was provided for communication between the driver and
guard. An adjustable upholstered driving seat was fitted, with an
extra tip-up seat for a second man in the vestibule outside.
Years of complaints about rough riding in other DMU vehicles
was finally addressed by the fitting of the new B4 bogie, which
gave good results at all speeds. And as a good bit of the
passenger accommodation was now formed from compartments, these
were one of the most favoured sets with passengers. The only
complaint may have been that there was no forward vision through
the drivers windows, as the DMBS had the guards van directly
behind the cab, and the DMS had compartment seating. The power
cars had a heavier version of the B4 bogie, B5s, which were
adapted to take a final drive.
The DMBS was formed of two saloons, giving a total of 32
seats. The DMS had 56 seats, formed into seven compartments. The
TCK had four first class compartments giving 24 seats, and three
second class compartments also giving 24 seats. A set would
either have a TS, with 64 seats in two open saloons, or a TBS,
with 32 seats in an open saloon and a kitchen and buffet. All had
two lavatories, except the buffet which had one small one for
staff use only.
Thermostatically controlled warm air, supplied by one
underfloor Lucas combustion heater in each car, was circulated
through insulated ducts to suitable outlets in the floor. Through
control was provided for the guard to switch all heating units on
or off, and in warm weather fresh air could be circulated. Saloon
lighting was by fluorescent tubes fixed longitudinally down the
centre of the ceilings. First class compartments had two BR
standard ceiling lights and six individually switched reading
lights incorporated into the luggage racks. Second class
compartments had four BR standard ceiling lights. In time, the
first class compartments received flourescent lights.
All compartments and saloons had curtains, and mirrors were
fitted to compartment and saloon bulkheads. Compartment seating
was the same as for standard stock, but the saloon seats were a
new design incorporating a framework of wood and steel with
polyether flexible foam fillings. The contours of these seats
were based on ergonomic principles of comfort. Colour schemes
used closely followed those being used in standard hauled stock
at the time, with BR standard trimming materials, plastics and
wood veneers being extensively used.
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