| Easter '99 was over
the weekend April 2nd to 5th. For once the weather forecast was good
all weekend. So it turned out. I returned the repainted
grab handles to the unit ready for refitting on Friday
morning. The rest of the early part of the day was spent
in fitting the No. 2 side doors, grinding down the insets
and undercoating. The weather was so good that I managed
to clean down the No. 1 side passenger & Driver's
doors and get the first undercoat on them.
Saturday was spent on
Guard's duty but I still managed to get the second coat
of undercoat on the No. 1 side doors.
Sunday was spent in
getting the first top coat of beige on the No. 1 side
doors and on Monday the final top coat was applied. All
that is required now is to refit the locks where
required, top coat the outside of the doors, refit the
grab handles and cross members, apply the transfers and
refit the internal panels then the No. 1 side doors are
complete. I rescued enough bright screws from the tin for
the cross members on the doors and the screws are now in
place ready for the panels.
I also removed more
electrical covers ready for repainting and refitting.
These were ground down at home ready for priming and
painting.
Dick and I measured up
the wheel sets and the dimensions are as below :-
| Wheel Number |
Flange Thickness
(mm) |
Flange Height (mm) |
Tyre Thickness (mm) |
| 1 |
24 |
31 |
55 |
| 2 |
24 |
31 |
60 |
| 3 |
25 |
31 |
53 |
| 4 |
22 |
28 |
55 |
| 5 |
22 |
27 |
54 |
| 6 |
24 |
27 |
56 |
| 7 |
22 |
26 |
60 |
| 8 |
24 |
28 |
55 |
The tyre thickness is
fine with a minimum of 17 mm. of metal to turn down with.
This will enable at least 4 turnings to take place. I
suspect the best thing will be to get the wheelsets
turned down at Tyseley when we remove the bogies. At
least that will mean we will most probably not have to do
them again in the foreseeable future. They can also do
the UAT on the axles and spin test the bearings.
The cardan shafts will
be ready for collection late this week and Dick will
collect them late next week ready for the lift.
Next weekend I will
prepare the unit for lifting. Stuart is coming down to
video the lift and that will be for the video for OOC.
PWM651 was being
worked on by Nick and the proportional valve has been
located and the locomotive now works correctly with the
stock it is working. It is now a fully functional
locomotive ready for service. All that is required is a
good clean down to get it back to pristine yellow for its
unveiling at the June Diesel Gala.
The railway was
expecting Class 25 No. D7529 to be delivered by Goodmans
during the week. It finally arrived on Saturday April
10th.
I arrived on the
railway at 0900 hrs ready to get W55003 ready for the
bogie lift next week just as Dave was getting the
floating rake ready for shunting down to Pitsford Siding.
I went down in the
Guard's van and did the shunt. We took the Class 27 and
the blood & custard Mk I as barrier vehicle. Dave
decided that he would rather have the Class 45 for power
so he swapped locomotives.
Meanwhile the
unloading saga continued. The loading ramp was finally
constructed and the Mk I was dropped off the end of the
track ready to couple up with the Class 25.
The rig however could
not be used as per Allelys as the cab end did not have a
winch and the unit could not be turned within the width
of the path.. So we lashed up a chain around a suitable
tree bole and rigged up a cable so that the rear winch
could be used to let the locomotive down.
The only other problem
was a 3 inch splay on the end of the rails used to
offload the locomotive off the trailer.
Very gingerly the
Class 25 was rolled off the trailer, was coupled to the
Mk I and very slowly the Class 25 hauled the consist up
onto NLR metals.
The Class 25 was
immediately whisked away to Pitsford for work to start on
the heads. The No 1 siding was shunted and the floating
rake was returned to Pitsford.
All this took until
1400 hrs. so half of the day was gone before I could
begin on readying W55003 for the lift.
By 1830 hrs. the unit
was ready. I had taken off both cardan shafts, cut off
both main casting retaining bolts, disconnected the AWS,
vacuum brake system, hand brake system and final drives.
That night my left
shoulder was in great pain and by the following morning I
was not fit to do anything.
I eventually arrived
on the line at about 1030 hrs.. All I was allowed to do
was carry the tea tray or a little bit of steam cleaning.
The only 'heavy' work that I did was to fit the lifting
bar retaining pin to W55003 to make sure the lifting
points were in order.
I left the railway at
about 1300 hrs. in a sadly distressed state.
The following night
was no better.
The next day I booked
an appointment with the physiotherapist. The diagnosis? I
had put a vertebra in my neck out of place. This was
causing the shoulder pains not a torn ligament or
Trapezius muscle. The physio put it back and I now feel
like a spring chicken, if a slightly sore spring chicken.
In fact I can turn my head so far I can see myself coming
back!!!!
During the week I
purchased a can of aluminium etch primer so I can now
paint the aluminium box covers.
Jim telephoned from
Glasgow and MCMetals will be no more after May 15th. A
great loss to the preservation movement. I have agreed to
purchase various spares from Jim as and when Tim and the
lads go to Glasgow to collect the Sulzer spares.
The Bletchley Class
117s are on the move to Jim's yard so once again I have
agreed what spares I require and Jim will ensure I have
them. The main spare being a complete power car bogie.
The aluminium box
covers were duly primed, undercoated and top coated and
are now ready for refitting on the unit. The distribution
box covers were done in Hammerite Silver with black
lettering.
I agreed with Dick to
take a couple of days off after the next weekend so we
could get the bogies out, steam cleaned and checked by
the RESCO men.
Saturday April 17th
came and because of problems with the new Class 25 D7629
work was concentrated on lifting the heads, again! Dick
and I went off to pick up some spares for W55001, after
fabricating a new rear window for the pick-up, and when
we returned the unit was in place for lifting.
Sunday morning arrived
and the unit was prepared for lifting only to find that
Dick had forgotten the starting handle for the pump!! We
went off to Tyseley to get the spare one.
Eventually we began
lifting the unit initially with the intention of lifting
both ends separately. This proved to be unsuitable so we
had to return to the original idea of lifting both ends.
The unit was soon clear of the bogies and was down on the
sleeper packing prepared.
The bogies appear to
be in good condition with minimal wear in all pins and
joints.
Monday April 19th was
spent in steam cleaning both bogies and the underside of
the unit. All frames are in good condition and more or
less ready for repainting. The bogies are a pair both
fitted to W55003 during its last works overhaul in 1991.
The following day Dick
and I removed the oily spares from W55003 and took them
over to W55001 parked on the far side of the road bridge.
We fitted an exhauster, an alternator and one of the
spare radiators.
The weather was
extremely wet as the air tank inspector came onto the
railway. All tanks including W55003 and PWM651 are now
passed.
Keith arrived with the
RESCO inspectors at about 1215 pm and after discussions,
a tour of the unit and then of the railway pronounced
themselves satisfied with the work in progress. They were
also impressed with the railway itself. Once the unit is
reunited with the bogies I shall call them again.
Keith and I have
decided to put together a dossier of spare parts and
start an identification system to identify what is where
and in what condition.
Stuart's video of the
preservation of W55001 & 3 arrived and with a few
alterations will be OK.
On Wednesday after a
word with Dave Newbury at Tyseley and a fax to confirm
what work needs doing I will arrange with Allely's to
move the bogies to Birmingham for the work to commence.
All I need to do is arrange with Dick and/or Nick to use
the crane to lift the bogies on and off.
The following Saturday
I worked on the inside door panelling and fitted three
panels with minimal recourse to the sander. Then I
cleaned down and red-oxided the No. 2 end buffer shanks
ready for red top coat. I also cleaned down and repainted
the buffer heads in black.
One interesting fact
from Michael Mensing's photographs of the Class 122s was
the fact that where the coupling hook came out of the
bufferbeam was painted black. This I copied and it looks
splendid.
I replaced the
repainted lighting fuse box covers, the heater connection
box covers and the charging socket cover. They all look
resplendent in their new coats of paint.
Sunday was to be the
day when we lifted the bogies out into the car park ready
for transportation. Lifting the bogies in and out of the
siding was to prove problematical.
The No. 2 bogie was
rolled out just where the slope up to the platform was
and because of this and the overall weight needed to be
'broken up' in order to remove it piece by piece.
The hornstay rivets
were taken off and the horn stays removed. The torque
reaction linkpin was removed. This will need to be
replaced. Finally the brake actuating bar under the No. 4
axle was unpinned and dropped.
The frame was lifted
only as far as required to allow each set of wheels to be
rolled out and lifted clear with the frames coming out
last. As it transpired there was not enough room to
remove the No. 4 axle without first having removed the
bogie.
The problem with
trying to lift a frame with unequal length cables was to
prove a large hurdle to overcome. Eventually we managed
it and soon all wheels were in the frames again ready for
hauling into the car park.
Getting it through the
gate was also a bit of fun and games as the bogie would
not run where we wanted it to. By 1800 hrs however the
job was done and we were all glad of it!
I suspect the No. 1
bogie will require the same treatment.
During the week I
found that Jim had sold 51386 complete. There went my
spare bogie!!
After consultation
with John at Bletchley he recommended the No. 1 bogie off
51375, which I duly 'reserved' with Jim and arranged with
Robert Allely to get it transported back.
I took the following
Thursday afternoon, April 29th, in order to get the No. 1
bogie prepared for lifting. The two bogies are a matched
pair Nos. 1316 & 1317.
The lads arrived back
from Glasgow with the spares. I have now got most of
everything I will need for a good few years, I hope!! One
part of the chocolate & cream unit T305 No. 51368 has
been saved i.e. all the glass. I know I've got it.
Dick, Gary & I
then lifted the No. 1 bogie out into the car park with
minimal fuss.
I got back home at
about 2100 hrs just as the phone was ringing. It was Eric
Smith, one of the owners of 55034 at Tyseley. He informed
me that he and Bret had bought 51375 complete from Jim.
I was not happy, I
thought another bogie had been sold from underneath me,
as they say.
After explanation
though Jim had only allowed 51375 to be sold on the
condition that I had the No. 1 bogie complete. Eric and I
have agreed that the bogie goes to Tyseley with 51375 and
remains there until the unit is scrapped when it will be
returned to me at Northampton.
All told this is a
suitable arrangement to all concerned and I have made
more contacts from within the movement.
The No. 1 bogie was
moved on the Friday, April 30th but not without problems.
I think a larger crane will need to be hired to crane
them back into place.
The early Spring Bank
Holiday weekend also coincided with our Thomas Weekend so
no work was done on the unit at all.
I was Guard on
Saturday & Monday morning turns and did my first
firing turn for some years on the Sunday. You don't loose
the touch, your back just aches a bit more the next day!!
Stuart has sent the
proofs of the video cover and with minor adjustments will
be fine. He has also finished the changes to the video
and a copy will be down with me soon. Hopefully we will
have copies ready for the Diesel gala in June.
Next weekend it will
be back to painting the underframes and preparing the
brake rigging that we dismantled, for when the bogies are
returned.
The video arrived on
Wednesday and is fine. Only a couple of minor points that
I think are only noticeable by someone in the know. It
will certainly do for the Gala.
I sold my first W55003
sweatshirt to Anita at work for her brother.
Good news arrived
during the week when Dick pronounced all the axles had
passed their UDT examination. By Sunday he had managed to
regrease two of the axles and will do the rest next week
with Nick's help. The wheel sets will also be turned down
next week. The operator recommended a 5 mm. off each
wheel to bring the flanges back into correct alignment.
This will mean a tyre thickness of 48 mm. on the worst of
the tyres. This means the tyres still have 4 good turns
left in them.
Following telephone
conversations with Bret & Eric they want to keep
51375 intact. This will involve getting me a replacement
bogie. They have arranged for two power bogies to be sent
down from Glasgow next Wednesday. Having seen the bogies
at Bletchley I doubt if they will be any good.
The weekend after
Thomas, May 8th and 9th started fine. On the Saturday I
managed to red oxide all the frames in the bogie wells
and as much as I could under the rest.
Once the red oxide had
dried I them sprayed the main frames etc. with Chassis
Black. By this time the weather had set in for rain so I
abandoned any further work whilst I unstuck my eyes from
the black paint!!!
Sunday dawned fair
also and stayed good all day. I got all the eight brake
adjuster rods cleaned down and painted in Chassis Black.
I also painted the other two bogie brake rods in Chassis
Black. The No. 2 end buffer beam and buffer stocks also
received an extra coat of red paint.
The bogies should be
returned by the weekend of May 22nd/23rd. However,
whether the unit will run in the Diesel Gala on June
12th/13th will depend on the family of Wagtails nesting
on the No. 1 air intake oil separator. There are two eggs
in the nest at present.
The lads trip to
Glasgow provided me with two Driver's brake valves and an
extra vacuum relief valve for under the desk. I loaded
these into the car and after speaking to Dick took them
home for cleaning down.
Next weekend will be
down to painting all the pipes and conduit in the bogie
wells ready for reassembly.
The following Tuesday
I had arranged a last visit to MCMetals in Glasgow at the
invitation of Jim.
I arranged for a long
wheelbase Ford Transit and started off a 0300 hrs. in the
morning.
After picking Dick up
at 0415 hrs. we finally arrived at Springburn at 0830
hrs..
A quick tour around
the site found various items that would be of benefit..
The spare bogies going
down to Tyseley will not suffice as a replacement for my
bogie off 51375. They will need to do a bogie swap.
For the first time I
managed to photograph the site.
Part
Nineteen
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